Custom Thermoforming Services

Package Development Co., Inc. offers custom thermoforming of a variety of components. In addition to custom packaging such as blisters and clamshells, we manufacture thermoformed housings, trays used in automation, and ordnance components. This variety speaks to the expertise and creativity of our design, engineering, and manufacturing team. Our engineers can assist customers in ensuring their designs are optimized for the manufacturing process. Components can be thermoformed from a wide variety of plastics. From cost effective high impact polystyrene (HIPS) to high strength Lexan and environmentally friendly polylactic acid (PLA), materials are available for every application and budget.

Thermoforming offers flexibility and tooling costs that are significantly less than other comparable plastic molding methods. This makes thermoforming an economically feasible option for smaller production volumes as well as high volume applications. Material with thickness between 0.005” and 0.080” can be formed to virtually any custom size and shape. All tooling is made in-house to ensure products are manufactured to customer specifications and within the required dimensional tolerances.

In addition to thermoforming, we offer packaging design, contract packaging, and fulfillment services. For more information about our custom thermoforming capability see the table below or contact us directly.